Experience and Specialization that Matters.

Bell Intercoolers has extensive experience designing and fabricating Charge-Air Coolers, or "Intercoolers" for everything from 400hp drag cars and 5000+hp tractor pulling applications to fuel cell power stations, marine engines, enclosed electronics, vacuum trucks, engine testing facilities, and many other turbo/supercharged applications.

At Bell Intercoolers, prototype development, short, medium, or large volume production runs, are all in a typical day’s work. With a design and production facility staffed by an experienced team of engineers and fabricators and equipped with the latest in CAD design and modeling technology, we can design, fabricate, test and deliver products in the time it would take most companies to simply devise a plan.

Our manufacturing and operating capabilities allow us to provide industry leading expertise and technology at unmatched value. We utilize a wide selection of materials, manufacturing processes and technical resources to deliver world-class Charge-Air Coolers that perform to the highest industry standards. Some of our custom configuration options to chose from include:

  • Single Core or Multi-Core; Single Pass, Multi Pass or Cross Flow; High Pressure or Low Pressure applications; Single or Twin Turbo Configurations; Horizontal or Vertical Flow Systems; V-Mounts, Front/Side Mount, Manifold Mount; Air-to-Air or Liquid-to-Air cooling types; Highly Engineered Units; Protective Coatings, Anodized, Buffed Aluminum.
Performance, Durability and Flow.

You will not find another Charge-Air Cooler that offers a better combination of performance, durability and flow than that of a Bell Intercoolers. It is this combination that has allowed Bell Intercoolers to remain the top choice among demanding OEMs in a variety of different industries, elite racing teams, performance shops, and discerning motorsports enthusiast.

Our cooling systems have a clean, natural, smooth finish and fit perfectly on the mounting points for which they were designed. We design and manufacture every product with strict size, configuration and performance tolerances to ensure a perfect and easy fit from installation.

Custom Manufacturing Simplified.

Whether called to design a single cooling system or a thousand, Bell Intercoolers has the experience and expertise to translate a cooling requirement into a high performance heat exchanger. Our Custom Manufacturing services are particularly well suited for Original Equipment Manufacturers looking for Charge-Air Coolers specifically designed for their application from a fit and functionality perspective, as well as for Performance Auto-Parts distributors and shops looking to offer the highest quality, 100% US-Made, high performance Intercoolers, as part of their performance cooling packages.



1.
Concept

At the initial development phase, we gather information about the specific requirements of your application, and develop general calculations and basic sketches of your design. This process usually takes a couple of iterations through phone calls and/or email exchanges.

2.
Design

Through the use of SolidWorks® 3D design software, we perform detailed product design, and precise simulation analysis to ensure that the finished product will fit and perform in our customer's application, right from the start.

3.
Manufacturing

All our products are manufactured and tested in our Central Texas facility. Every product goes through a pressure test and quality inspection before it it leaves our facility, ensuring that every system will perform per your requirements.

4.
Shipping

We create a digital library from which you can order parts on demand with lead times as little as two days. We also offer custom labeling and drop shipping services for customers who need us to ship directly to their final customer with their own company’s identification.

Custom Product Gallery

Discuss your project with us!

At Bell Intercoolers we understand that while the basic concept of cooling is fairly straightforward, there are areas of theory and execution where even the most seasoned veteran could use some expert advice to create the best intercooler system for their application. Bell Intercoolers Technical, Design and Engineering Support is your open line of communication to our engineering team.

Fill out our Custom Cooling System Request Form and one of our Design Engineers will get in touch with you.

Get Started